Crane rope inspection

Check a rope against the discard criteria, see what rope damage looks like, and learn what wears crane ropes out in the field.

Discard calculator Rate broken wires, diameter, corrosion and deformation against CSA Z150, CSA Z248, ISO 4309, ASME B30.30 or API RP 2D.
After a rope failure What to do in the first hours, what to keep, and how to stop it happening again.
Photo library 70 field photos of rope and sheave damage, sorted by type, with what causes each.
Inspection standards What each standard says about inspecting crane rope and when to remove it from service.
Case studies from the field 14 real rope problems: what we found, what caused them and what fixed them.
It's the sheaves Worn grooves, missed sheave inspections, and why go/no-go gauges aren't enough.
Synthetic sheaves How rotation-resistant rope can pass visual inspection while wearing from the inside.
Diameter tolerance Why a rope stops spooling on the next layer, and why more tension makes it worse.
Spooling tension The paint-line check for equal tension on any multi-layer drum.
Wind turbine cranes Why hoist ropes rat's nest and boom ropes crush, and how to get more life from them.
Offshore cranes Luffing winch spooling on shimmable drums, and hoist ropes that get shock loaded.
Kelly and crowd ropes What should end a kelly rope's life, why crowd ropes crush, and why kelly bars get dropped.
Sheave gauges Stainless steel groove gauges in 0.25 mm steps up to 150 mm, and sets made for your crane.
Container cranes Why STS hoist ropes rarely show broken wires, and why that is dangerous.
Judging a rope you've inspected? Use the discard calculator, or read what each inspection standard requires.

Need a rope for your crane?

Find your crane for the diameter, length, OEM part number and a price estimate for every winch. Or send us what you know and we quote it the same day.

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Our field work

Rope inspections, sheave checks, rope installations and crew training on the cranes and rigs we supply. Ask us to look at yours.

Dean McDonald running wire rope field training for a crane crew beside a Liebherr all-terrain crane
Wire rope field training for Liebherr and their customers, after the classroom session.
Dean McDonald at the winch of a Potain MR 615 luffing tower crane
Hoist rope investigation on a Potain MR 615 luffing tower crane.
Dean McDonald by the headblock of a ZPMC ship-to-shore container crane
ZPMC hoist rope system analysis.
Dean McDonald among the boom hoist ropes and sheaves of a Clyde 700 t floating crane
Boom hoist rope and reeving investigation on a Clyde 700 t floating crane.
Crew lubricating a reel of boom hoist rope on a Clyde 700 t floating crane
Boom hoist rope installation and lubrication on a Clyde 700 t floating crane.
Dean McDonald at the hoist winch of a Liebherr 280 HC-L tower crane
Hoist rope installation on a Liebherr 280 HC-L.
Dean McDonald beside a reel of hoist rope during an installation on a Liebherr LR 1400
Hoist rope installation on a Liebherr LR 1400.
Truck and trailer with reels of new hoist rope for a Liebherr HS 855 rope change-out
Hoist rope change-out on a Liebherr HS 855.
Dean McDonald in front of a Manitowoc 2250 crawler crane during a boom hoist rope inspection
Boom hoist rope inspection on a Manitowoc 2250.
Manitowoc M-1200 Ringer crane with its boom hoist ropes
Boom hoist rope analysis on a Manitowoc M-1200 Ringer.
Dean McDonald beside the hook block of a Manitowoc M-1200 Ringer
Hook block sheave inspection on a Manitowoc M-1200 Ringer.
Dean McDonald on site for a sheave groove inspection on a Liebherr LTM 1400-7.1
Sheave groove inspection on a Liebherr LTM 1400-7.1.
Dean McDonald in front of a Liebherr mobile crane after a sheave groove inspection
Sheave groove inspection on a Liebherr LTM 1030 mobile crane.
Truck loaded with kelly rope reels beside piling rigs
Kelly rope installation on Enteco and Soilmec piling rigs.
Mast head sheaves and kelly rope of a Bauer BG 55 laid down for inspection
Kelly winch rope inspection on a Bauer BG 55.
Caliper measuring the service winch rope on a Bauer BG 55
Service winch rope diameter check on a Bauer BG 55.

Free help, no strings attached

Crane Rope Solutions  ·  Dean McDonald
9253 Smith Place, Langley, BC V1M 2R8, Canada  ·  604-813-9473  ·  dean@craneropesolutions.com  ·  About us
All-terrain cranes · Rough-terrain cranes · Crawler cranes · Truck cranes · Tower cranes · Offshore pedestal cranes · Port cranes · Deep foundation rigs · Duty cycle cranes
Liebherr · Grove · Tadano · Kobelco · Bauer · Manitowoc · Demag · Soilmec · Seatrax · Favelle Favco · Krupp · Terex · Casagrande · Jaso · Oil States · RTG (Bauer)
All specifications must be verified before purchase and before installation. Rope specifications can change between machines of the same model and between model years. Confirm against your machine's logbook, reeving and the manufacturer's documentation before ordering. Inspection and discard decisions remain those of your competent person.