Sheave groove gauges in 0.25 mm steps

Stainless steel, up to 150 mm, and sets made for your crane. Measure the real groove size, not just pass or fail.

By Dean McDonald, founder, Crane Rope Solutions

Find sheave gauges for your crane

We size a gauge set to each rope on that crane, from nominal up to nominal +10%.

  1. 3Winches (pick one or more)

    Choose the model first

Order sheave gauges

Add what you need to your quote list and send it. For a 10 mm set or a single gauge, enter the sizes in the box that opens. For a crane set, use the button on your crane's page, or add one here and tell us the crane.

10 mm gauge set
Sheave gauge set
41 gauges in 0.25 mm steps, for example 20 mm to 30 mm. Tell us the range.
Gauge set for my crane
Crane gauge set
Made for every rope size on your crane. Tell us the make and model.
Single gauges
Single gauge
Any size up to 150 mm in 0.25 mm steps. Tell us the sizes.
Custom minimum-groove gauge
Custom gauge
Made for a machine's minimum groove under ASME B30.30, CSA Z150 or your standard.

Or email us the sizes and how many.

Gauge details

Measure the actual size of a sheave groove, not just pass or fail. Our stainless steel sheave gauges come in 0.25 mm steps up to 150 mm, so you can see exactly how much groove life is left and plan the sheave change before it stops the crane.

Material Stainless steel, sizes etched on every gauge
Size range Up to 150 mm
Increment 0.25 mm
Sold as Sets covering 10 mm, for example 20 mm to 30 mm: 20, 20.25, 20.5, 20.75, 21 mm and so on
Crane sets A set made for the rope sizes on your crane, every winch included
Single gauges Available in any size in the range
Custom gauges Made for a specific machine and standard, for example the ASME B30.30 or CSA Z150 minimum groove for a Liebherr LR 1300 W1 rope
Price CA$7.50 (US$5.36) a gauge

Why not a go/no-go gauge?

A go/no-go gauge only tells you whether a sheave passes today. A sheave can pass for five months and fail in month six, and the crane stops while someone looks for a spare.

A gauge in 0.25 mm steps tells you the real groove size. Compare it with your rope’s measured diameter and the minimum groove in your standard or crane manual, and you know how much life is left. Then you can order sheaves months ahead and change them while the crane is in the yard.

Worn sheaves are the number one cause of the rope problems we see. Read why.

A free go/no-go gauge with every rope quote. We cut one to the minimum groove size for your rope and the standard you inspect to, and mail it to you. Buy the rope from us or not, it’s yours. When you want to see how much groove life is left, not just pass or fail, add a gauge set. Canada and USA.

Gauge sets for your crane

Every crane page on this site lists the rope diameters on that machine, with a gauge set for each one: every 0.25 mm step from the rope’s nominal diameter up to nominal +10%. For a 34 mm rope that is 34.00 mm to 37.50 mm, 15 gauges, CA$112.50 (US$80.36). Find your crane and add its gauge sets to your quote list, or tell us the crane and we will put the sets together.

Custom gauges for your crane

Tell us the crane, the winch and the standard you inspect to (for example ASME B30.30 or CSA Z150). We’ll make a gauge for that machine’s minimum groove size, so your inspector can check it in seconds.

From our inspections

26 mm groove gauge in a worn nylon hoist sheave with rope imprints on a Jaso J380PA
Jaso J380PA tower crane, nylon hoist sheave 3Negative rope imprints and a worn groove in a plastic (nylon) hoist sheave, checked with a 26 mm gauge.
Groove gauge not seating in a worn, rusty Manitowoc 4100 boom hoist sheave groove
Manitowoc 4100 crawler crane, boom hoist sheaveA worn-out boom hoist sheave: the groove gauge no longer seats in the worn, rusty groove.
Steel and plastic sheave gauges of different designs and shapes laid out on a bench
Sheave gaugesVarious examples of steel and plastic sheave gauge designs and shapes.
Sheave gauge seated in a spreader sheave groove worn down to the rope's nominal diameter
Liebherr P125L ship-to-shore craneSpreader sheave groove worn down to the rope's nominal diameter. The gauge sits on the groove bottom with no clearance, so the rope is squeezed on every pass.
Sheave groove gauge seated in a headblock sheave of a ship-to-shore container crane
Ship-to-shore container craneHeadblock sheave groove checked with a gauge. A correct groove supports the rope across its full width.

More wire rope damage photos

Need a replacement rope? Find your crane for the diameter, length and part number of every winch, or call 604-813-9473.
Crane Rope Solutions  ·  Dean McDonald
9253 Smith Place, Langley, BC V1M 2R8, Canada  ·  604-813-9473  ·  dean@craneropesolutions.com  ·  About us
All-terrain cranes · Rough-terrain cranes · Crawler cranes · Truck cranes · Tower cranes · Offshore pedestal cranes · Port cranes · Deep foundation rigs · Duty cycle cranes
Liebherr · Grove · Tadano · Kobelco · Bauer · Manitowoc · Demag · Soilmec · Seatrax · Favelle Favco · Krupp · Terex · Casagrande · Jaso · Oil States · RTG (Bauer)
All specifications must be verified before purchase and before installation. Rope specifications can change between machines of the same model and between model years. Confirm against your machine's logbook, reeving and the manufacturer's documentation before ordering. Inspection and discard decisions remain those of your competent person.